This device is a fully automatic high cleanliness cleaning and drying machine, using ultrasonic cleaning technology. The whole machine adopts 2 sets of gantry truss transmission mechanisms, controlled by PLC+touch screen. This equipment has seven workstations: loading workstation, ultrasonic cleaning workstation, ultrasonic rinsing workstation, bubble rinsing workstation, high-pressure air cutting workstation, hot air drying workstation, and unloading workstation. The equipment also includes a mist treatment device, a circulating filter, a throwing device, a pipeline system, and an intelligent electrical control system. The equipment has good cleaning effect and improves the cleanliness of the workpiece. The machine has a reasonable structural design and process arrangement, high degree of automation, and high cleaning accuracy, effectively solving the cleaning problem of such workpieces.
(01) Set various parameters for the operation of the equipment through the touch screen on the device, and manually push the material frame containing the workpiece into the feeding station through a rotating car → (02) The first robotic arm of the equipment drives the material frame to move the workpiece to the ultrasonic cleaning station, which uses bottom+vibrating plate cleaning on both sides. The tank is equipped with a throwing device inside, which can clean the workpiece in all directions → (03) After the ultrasonic cleaning is completed, the first robotic arm moves the workpiece to the ultrasonic rinsing station. The ultrasonic rinsing adopts an input type ultrasonic vibration plate structure, which is installed at the bottom and two sides of the tank. There is a throwing device inside the tank to rinse the workpiece in all directions → (04) After the ultrasonic rinsing is completed, the robotic arm runs the workpiece to the bubble rinsing station. The fan uniformly blows air into the liquid through the air outlet set at the bottom of the rinsing tank to form uniform and small bubbles. The bubbles are used to break and remove the attachments and cleaning solution on the surface of the workpiece. The tank is equipped with a throwing device to completely remove the residual liquid on the workpiece and improve the cleanliness of the workpiece surface. After placing the workpiece, the robotic arm rises and returns to the feeding station to grab the material frame that is yet to be placed at the feeding station and place it in the ultrasonic cleaning tank. After the bubble rinsing is completed, the No.2 robotic arm grabs and runs the rinsed material frame in the bubble tank to the air cutting station. The wind blade adopts stainless steel precision wind blade. The gap and angle of the air outlet of the wind blade can be adjusted; This workstation can cut off the moisture on the workpiece and shorten the drying time. After the high-pressure air cutting is completed, the No. 2 robotic arm grabs and runs the material frame in the air cutting groove to the hot air drying station. High pressure hot air drying uses a hot air generator. Hot air enters through both sides and the bottom of the tank, and is drawn back into the tank through the return air port. After heating, it is blown back into the tank. It can quickly dry the workpiece. At that time, the first robotic arm moved the cleaned workpiece from the ultrasonic cleaning tank to the ultrasonic rinsing tank. After the workpiece was dried, the second robotic arm moved the material frame containing the workpiece to the turnover vehicle at the unloading station. The reciprocating handling work of the 1st and 2nd robotic arms in sequence effectively improved the cleaning efficiency.
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